Browsing by Subject "Prestressed concrete bridges"

Now showing 1 - 7 of 7
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    Anchorage of Shear Reinforcement in Prestressed Concrete Bridge Girders
    (Center for Transportation Studies, University of Minnesota, 2014-10) Mathys, Brian; French, Catherine; Shield, Carol
    The Minnesota Department of Transportation has typically used epoxy-coated, straight-legged stirrups anchored in the tension zone as transverse reinforcement in prestressed concrete bridge girders. This configuration is readily placed after stressing the prestressing strands. American Concrete Institute (ACI) and American Association of State Highway and Transportation Officials (AASHTO) specifications require stirrups with bent legs that encompass the longitudinal reinforcement to properly anchor the stirrups. Such a configuration is specified to provide mechanical anchorage to the stirrup, ensuring that it will be able to develop its yield strength with a short anchorage length to resist shear within the web of the girder. AASHTO specifications for anchoring transverse reinforcement are the same for reinforced and prestressed concrete; however, in the case of prestressed concrete bridge girders, there are a number of differences that serve to enhance the anchorage of the transverse reinforcement, thereby enabling the straight bar detail. These include the precompression in the bottom flange of the girder in regions of web-shear cracking. In addition, the stirrup legs are usually embedded within a bottom flange that contains longitudinal strands outside the stirrups. The increased concrete cover over the stirrups provided by the bottom flange and the resistance to vertical splitting cracks along the legs of the stirrups provided by the longitudinal prestressing reinforcement outside the stirrups help to enhance the straight-legged anchorage in both regions of web-shear cracking and flexure-shear cracking. A two-phase experimental program was conducted to investigate the anchorage of straight-legged, epoxy-coated stirrups, which included bar pullout tests performed on 13 subassemblage specimens that represented the bottom flanges of prestressed concrete girders, to determine the effectiveness of straight-legged stirrup anchorage in developing yield strains. Additionally, four girder ends were cast with straight-legged stirrup anchorage details and tested in flexure-shear and web- shear. The straight leg stirrup anchorage detail was determined to be acceptable for Minnesota Department of Transportation (MnDOT) M and MN shaped girders as nominal shear capacities were exceeded and yield strains were measured in the stirrups prior to failure during each of the tests.
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    BR27568 – Experimental Shear Capacity Comparison Between Repaired and Unrepaired Girder Ends
    (Minnesota Department of Transportation, 2018-02) Shield, Carol; Bergson, Paul
    Over time, the southbound exterior girder ends on each side of Pier 4 and Pier 26 of Bridge 27568 suffered significant corrosion damage that exposed transverse reinforcement, prestressing strands in the exterior side of the bottom flange and the sole plate anchorages. The girder ends were repaired in 2013 by encasing supplementary steel reinforcement in shotcrete over a 4 ft. length of the girder. The two repaired girders and two companion girders, removed when the bridge was replaced in 2017, were brought to the University of Minnesota and tested to failure in shear to determine the effectiveness of the repair. The laboratory testing showed that the repair was able to return the girders with significant corrosion damage to the strength of the companion girders, indicating that the repair was effective.
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    Debonded Strands in Prestressed Concrete Bridge Girders
    (Minnesota Department of Transportation., 2019-07) Osman, Mahad; French, Catherine
    There are three potential options to reduce end stresses in prestressed concrete bridge girders: drape strands, debond strands, or a combination of the two. In the draping option, a portion of the strands are raised from harp points within the girder to reduce the strand eccentricity at the girder ends. Large vertical reactions are required at the hold down points within the girder to resist the uplift of the draped strands. In addition, end cracking that follows the draped strand pattern is often observed, particularly in deeper sections. In the debonding option, a portion of the strands are debonded toward the girder ends to reduce the resultant prestress force. Concerns with debonding are its potential to reduce shear strength and to cause corrosion issues if moisture and deicing chemicals make their way into the girder ends along the debonded path. Due to potential corrosion concerns, MnDOT has prohibited strand debonding. However, as a means to eliminate some of the end cracking observed during fabrication with draped strands, this study was conducted to explore the use of debonded strands and to develop design recommendations. To this end, an extensive literature review was conducted regarding debonded strand research, and state Departments of Transportation with similar climates and fabricators were queried to learn from their experiences. Design recommendations and potential material specifications to protect debonded strands from corrosion are presented in this report.
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    Development of Best Practices for Inspection of PT Bridges in Minnesota
    (Minnesota Department of Transportation, 2012-04) Berg, Kyle Matthew; Schokker, Andrea J.
    This report focuses on post-tensioned bridges built in Minnesota prior to 2003. The scope is limited to providing a targeted check of bridges that are most likely to have grouting related corrosion problems based on a review of plans and inspection notes. The project consisted of three phases: 1) review of plans and inspection reports of 40 post-tensioned bridges constructed prior to 2003, 2) selection of 10 bridges for a limited onsite inspection of the exterior of the bridge, and 3) invasive inspection of three select bridges. The bridges were selected to represent different bridge construction types to provide a spot check of the post-tensioned bridge inventory in Minnesota. One of the three bridges has corrosion and voids due to poor grouting, one has major corrosion problem related to construction issues (but appears to have good grout), and one showed no tendon corrosion or grouting problems during the invasive spot checks. Recommendations are given at the end of the report specific to the bridges that were investigated as well as for a general inspection plan for post-tensioned bridges in Minnesota. A concise guide for bridge inspection staff is provided that is specific to post-tensioned bridges.
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    Effect of Temperature on Prestressed Concrete Bridge Girder Strand Stress During Fabrication
    (Center for Transportation Studies, University of Minnesota, 2015-12) Swenson, Tanner W.; French, Catherine E. W.
    The Minnesota Department of Transportation has reported erection cambers of many prestressed concrete bridge girders that were much lower than anticipated. A previous University of Minnesota study (O’Neill and French, MnDOT 2012-16) attributed the discrepancies to inaccurate estimates of the concrete strength and stiffness at release and strand force loss due to temperature during fabrication. The objective of this study was to further investigate the effects of temperature on strand force and camber during precast, prestressed girder fabrication and to make recommendations for the design and fabrication processes to reduce the potential loss of prestress due to temperature effects during fabrication and to improve the release camber estimation. A thermal effects analysis was developed based on four key steps in the girder fabrication process: tensioning, concrete-steel bond, release, and normalization. The study included fabricating six short prestressed concrete segments released at early ages to determine the time/temperature associated with bonding the prestressing strand to the concrete. To investigate the non-recoverable prestress losses during girder fabrication, four sets of girders (MN54 and 82MW) were instrumented with thermocouples, strain gages, and in some cases load cells, that were monitored during the fabrication process to separate the thermal and mechanical strain components. Effects investigated included casting during a cold season, casting during a warm season, casting with the free length of strand covered, and casting with different bed occupancy during any season. A recommended procedure for adjusting strand force during tensioning was proposed to account for non-recoverable strand force changes due to temperature changes between tensioning and bond.
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    Full-Depth Precast Concrete Bridge Deck System: Phase II
    (Minnesota Department of Transportation, 2012-10) Halverson, Max; French, Catherine; Shield, Carol
    The Minnesota Department of Transportation (MnDOT) has developed a design for a precast composite slab-span system (PCSSS) to be used in accelerated bridge construction. The system consists of shallow inverted-tee precast beams placed between supports with cast-in-place (CIP) concrete placed on top, forming a composite slab-span system. Suitable for spans between 20 and 60 ft., the MnDOT PCSSS is useful for replacing a large number of aging conventional slab-span bridges throughout the United States highway system. The PCSSS has particular durability, constructability, and economical concerns that affect its value as a viable bridge design. To address these concerns, the performance of existing PCSSS bridges was evaluated and a review of a number of PCSSS design details was conducted. The field inspections demonstrated that design changes made to the PCSSS over its development have improved performance. A parametric design study was also conducted to investigate the effects of continuity design on the economy of the PCSSS. It was recommended that the PCSSS be designed as simply supported rather than as a continuous system.
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    Validation of Prestressed Concrete I-Beam Deflection and Camber Estimates
    (Minnesota Department of Transportation, 2012-06) O'Neill, Cullen; French, Catherine
    The camber at the time of bridge erection of prestressed concrete bridge girders predicted by the Minnesota Department of Transportation (MnDOT) was observed to often overestimate the measured cambers of girders erected at bridge sites in Minnesota, which, in some cases, was causing significant problems related to the formation of the bridge deck profile, the composite behavior of the girders and bridge deck, delays in construction and increased costs. Extensive historical data was collected from two precasting plants and MN counties and it was found that, on average, the measured cambers at release and erection were only 74% and 83.5%, respectively, of the design values. Through data collection, analysis, and material testing, it was found that the primary causes of the low camber at release were concrete release strengths that exceeded the design values, the use of an equation for concrete elastic modulus that greatly under-predicted the measured values, and thermal prestress losses not accounted for in design. Fourteen girders were instrumented and their camber measured and the program PBEAM was used to evaluate the influence of various time-dependent effects (i.e., solar radiation, relative humidity, concrete creep and shrinkage, length of cure and bunking/storage conditions) on long-term camber. Once investigated, these effects were included in long-term camber predictions that were used to create sets of both time-dependent and singlevalue camber multipliers. The use of these multipliers, along with modifications made to the elastic release camber calculations, greatly reduced the observed discrepancy between measured and design release and erection cambers.